Skip to content
3D Printing Tolerances & Fits - 3DChimera 3D Printing Tolerances & Fits - 3DChimera

3D Printing Tolerances & Fits

If you are reading this, then there is a greater than 90% chance you are an engineer or designer interested in 3D printing functional parts. 


Like any manufacturing process, in 3D printing it is important to understand the tolerances of the process so that you can properly design parts to fit together and function.

While each printer and technology has specific tolerances that can be achieved, we find that the following designed-in clearances will allow your parts to fit together and function as intended:

Desired Fit Clearance Gap (in) Clearance Gap (mm)
Press Fit Line to Line Line to Line
Tight Fit 0.005 0.127
Normal Fit 0.010 0.254
Loose Fit 0.020 0.508

 

And don't forget...holes in 3D printed parts are ALWAYS undersized.  This is because of the STL file format that is used for 3D printing...we are building a circle from the straight edges of triangles...think circumscribed circle. 

 

Good news is that holes can easily be reamed out by a handy-dandy drill bit

Want to learn how advanced manufacturing can support your business?

More You Might Like

Best Practices for Dyeing SLS, MJF, and SLA 3D Printed Parts

Dyeing 3D printed parts is about far more than simply adding color to hot water. Achieving deep, repeatable coloration on engineering polymers like PA12 requires proper temperature control, consistent dye concentration, part preparation, agitation, and clean process conditions. In this article, we share the key best practices we use at 3DChimera to achieve professional dyeing results on SLS, MJF, SAF, SLA, and other additive manufacturing parts.

Bambu Lab H2D Pro vs H2D Combo: Which One Is Right for You?

Trying to decide between the Bambu Lab H2D Pro and H2D Combo? Both are powerful multi-tool machines, but the Pro is built for production, engineering materials, and business networks. Here’s how to choose the right one.

How to Manage Files on the 3DEXPERIENCE Platform (Setup, Saving, and Sharing)

The 3DEXPERIENCE Platform introduces a different way to manage SOLIDWORKS files, and many teams struggle with setup, navigation, and sharing early on. This guide explains how to use the 3DEXPERIENCE Platform for file management, including Collaborative Spaces, Bookmarks, saving files from SOLIDWORKS, and sharing designs for review.
Back to top